Malleable cast iron pipe fittings – UNI eN 10242 rule
PRODUCT
the characteristic of malleable cast iron fittings used for water, gas
and other installations are in accordance with ISO-49 International rule
and eN 10242 European rules.
MECHANICAL PROPERTIES
Materials used are in accordance with eN 1562 rule as regards me-
chanical properties.
MATERIAL
the material used is malleable cast iron in accordance with eN 1562
rule.
cast iron available is :
• eN-GJMW-4005 (white heart malleable cast iron class a).
• eN-GJMB-350-10 (black heart malleable cast iron class a).
HOT DIPPING GALVANIZATION
galvanization is done by dipping and medium thickness is from 70 to
80 micron according to the surface and the size of the champion.
the zinc surface protection is in accordance with eN 10242 rule, art. 5.2.
the total quantity of the alloy elements in the zinc covering are not hi-
gher of the following maximum value according to eN 10242 rule, art.
5.2.1:
TOLERANCE
In accordance with eN 10242 rule.
WATER TEST
all fittings supplied have passed the water test (eN 10242 rule, art.
11.4) and the last sight control (eN 10242 rule, art. 11.5). an inside
hydrostatic pressure of at least 20 bar is applied.
PROTECTION
as a temporary protection against superficial rust a special atoxic pro-
tective layer is also applied. Buyers can ask for black malleable cast
iron fittings or hot galvanized malleable cast iron fittings.
BRAND
During melting fittings are branded with the following:
a) Brand of manufacturer
b) Size of fitting.
Brands are in accordance with eN 10262 rule, art. 14.
RELATION BETWEEN FITTINGS SIZES
AND NOMINAL SIZES (DN)
aluminium
antimony
arsenic
Bismuth
cadmium
copper
lead
tin 0,10%
THREAD
Fit thread: fittings are
threads are taper (R), the internal threads are parallel (Rp).
Fastening thread : threads of the nuts and of the union nuts are in ac-
cordance with ISO 228-1 rule.
DESIGN
Fittings are identified with the design symbol as follow:
Fittings are strengthen in connection with the inside extremity thread
by a bands or a rounded edge except in case they have a polygonal
form like the length in key or have lateral hole.
1/8
6
1/4
8
3/8
10
1/
2
15
3/4
20
1
25
11/4
32
GUARANTEE OF THE QUALITY
11/2
40
2
50
21/2
65
3
80
4
100
5
125
6
150
0,10%
0,01%
0,02%
0,01%
0,01%
0,10%
1,6% on single cases 1,8%
threaded according to ISO 7-1 rule. the external
the quality management is certified in accordance with UNI eN ISO
9001:2000 rule.
WEIGHTS
the weights given in this index list are nominal value.
Difference in weight can occur in cast products for technical production
reasons.
PACKAGING
Fittings of all size are packed in cardboard boxes. Fittings up to 1” size
are additionally packaged in plastic bags in set of 10.
BIBILOGRAPHY
UNI eN 10242-ISO 49: Malleable cast iron fittings.
ISO7-2: Pipe threads where pressure tight joints are made on the threads.
IS0 228-2: Pipe threads where pressure tight joints are not made on threads.
ISO 1460: Metallic coatings.
ISO 2178: Not magnetic coating on magnetic substrates.
ISO 2859: Sampling procedures for inspection by attributes.
Design symbol
Type of thread
Type of material
External
thread
Internal
thread
A
taper
Parallel
EN-gJMW-400-5
R
Rp
EN-gJMB-350-10
M
a
l
l
e
a
B
l
e
c
a
S
t
I
R
O
N
p
I
p
e
f
I
t
t
I
N
G
S