This technology is divided in two major steps:
Pretreatment and PVD coating.
The first step, pretreatment, refers to the thorough
cleaning of the faucets. They are positioned on racks
and hung in cleaning baskets. Now, the faucets
undergo a special cleaning process, using acid &
alkaline cleaning media. This is followed by thorough
drying in a vacuum. After this procedure, the parts are
micro purified and are removed from the cleaning line.
They are then transported into the PVD coating area.
Here, the air is conditioned to about 50 percent relative
air humidity and to an ambient temperature of around
25°C. Here the racks are taken out of the cleaning
baskets and loaded on dedicated PVD racks, which are
then placed on a coating table. After this, the parts get
heat treated in an oven. Here, plastic parts go through
a degasification process. The retention time is at least
three hours. Metal parts are heated up and require at
least one hour. Now a product carrier transports the
dried and heated components into the PVD machine.
The second step is the PVD coating. After the door
of the PVD chamber has been locked, the program-
sequence starts and the target material gets evaporated.
This coating process takes place in a high-vacuum
environment and consists of three steps: first the
substrate cleaning, then the primer coating and at last
the color coating. To realize different colors, reactive
gasses like nitrogen and acetylene are added to the
target material zirconium. The time required for a
coating depends on the process and takes between
one and two hours. After the coating, the table gets
finally moved out of the PVD machine via the product
carrier. In the last step, every product is carefully
controlled for defects before they are packaged and
delivered to stock.
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GROHE StarLight
Chrome
GROHE PVD
10x more scratch resistance
3x more surface hardness
Nickel
Brass
Nickel
Brass
Chrome
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